UFP expands South Carolina structural packaging capacity

UFP expands South Carolina structural packaging capacity

UFP will add new structural packaging capacity in South Carolina. The $5.31 million facility will manufacture wood packaging for industrial customers while adding regional production capacity around demanding transport, storage, and product-protection requirements.


IN Brief:

  • UFP Industries plans approximately US$5.31 million of property, machinery, and equipment investment in Cherokee County.
  • The facility will manufacture wood packaging and support custom structural solutions for industrial customers.
  • UFP expects the project to create 136 jobs over five years while expanding its national packaging network.

UFP Industries plans to establish a structural-packaging manufacturing facility in Cherokee County, South Carolina, adding production capacity closer to industrial customers and transport corridors in the US Southeast. The project represents approximately US$5.31 million in real property, machinery, and equipment and is expected to create 136 jobs over five years.

The facility will manufacture wood packaging products as part of UFP Packaging’s Structural Packaging operation, which designs and produces custom wood, steel, foam, and mixed-material systems for industrial customers. The company serves applications where shipping, storage, handling, and product-protection requirements demand more engineering than standard commodity packaging.

Structural packaging occupies a practical point between manufacturing and transport. Machinery, components, and assemblies have to survive lifting, storage, road movements, containerisation, and final handling, while the packaging itself must remain compatible with forklifts, cranes, warehouse layouts, and customer receiving processes. A design that protects the product but consumes excessive space or complicates handling can add cost elsewhere in the logistics chain.

UFP says the South Carolina plant will place capacity closer to important industrial customers and transport corridors while increasing flexibility across its national manufacturing network. Proximity matters because large engineered crates and packaging structures can themselves be expensive to transport, and production schedules can create short lead times when customer volumes or specifications change.

The location can also shorten the feedback loop between packaging engineers and manufacturing operations. Structural packaging often has to accommodate product dimensions, centre of gravity, lifting points, shock sensitivity, corrosion risks, and transport mode. Changes to the product or its route can therefore force a corresponding packaging change, particularly for equipment moving through export or multimodal supply chains.

UFP Packaging operates across structural packaging, pallet solutions, and protective packaging, giving the company several points of contact with industrial goods before they enter the freight network. Additional regional manufacturing capacity creates another node from which those products can be supplied, potentially reducing transport distance for empty packaging and improving response times when customers require different specifications.

The project is comparatively modest beside a major distribution centre or factory investment, but the value of packaging capacity is rarely proportional to the price of the packaging itself. A failed crate or poorly designed protection system can damage equipment worth many times more, create production delays at the destination, or force an expensive replacement shipment. Packaging therefore becomes part of risk management for industrial logistics rather than simply a consumable purchased at the end of production.

Mixed-material design adds another layer to that process. Wood provides structural strength and can be fabricated readily around different dimensions, while steel can support higher loads or repeated handling and foam can control shock, vibration, and surface contact. Combining materials allows protection to be matched more closely to the product, but it also requires consistency in sourcing, manufacturing, and quality control.

For national industrial customers, consistency between regions can be as important as local capacity. A manufacturer operating several plants may want packaging built at different UFP locations while maintaining the same dimensions, protection performance, handling instructions, and engineering specification. Expanding the network is therefore useful only if additional capacity can reproduce those standards without creating variation between sites.

The South Carolina facility also creates another point of resilience inside UFP’s packaging operation. Regional disruption, transport constraints, raw-material shortages, or an unexpected increase in customer production can make a single manufacturing location vulnerable. Additional capacity gives the network more options, although the resilience gain depends on how interchangeable tooling, materials, design data, and production processes are between UFP facilities.

The employment plan indicates that the new operation will require a meaningful local production workforce rather than functioning solely as a distribution point. UFP expects 136 new jobs over five years, while the US$5.31 million investment covers real property, machinery, and equipment. The company has not yet disclosed a detailed opening timetable, installed production capacity, or named customers for the facility.

Those omissions leave the current announcement at the investment stage. The project remains subject to customary approvals and finalisation of related agreements, so future milestones will include completion, equipment installation, recruitment, customer qualification, and the start of production. Each will provide a clearer measure of how much additional structural-packaging capacity the site actually adds.

Packaging is easily treated as secondary to the warehouse, vehicle, vessel, or production line moving the goods, but those assets rely on products being prepared for handling correctly. UFP’s South Carolina investment adds capacity in that less conspicuous layer of industrial logistics, where engineering decisions made around timber, steel, foam, and load restraint determine whether valuable products reach the next stage of the supply chain intact.


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